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Manage valve maintenance during short turnaround and downtime

        

Valves are integral to the overall operating efficiency of most industrial processes , especially in electric power , chemical plants and paper mills .Therefore , valve maintenance is essential for the performance , safety and profitability of the industrial facilities .It may interrupt operations when fully replaced and is labor intensive and expensive .A more effective alternative is on - site valve repair and modification to reduce down time and reduce costs .Any comprehensive industrial valve can fail .The best way to repair industrial valves depends on their type , use , materials made and reasons for repair .Safety and efficiency are key aspects to be considered any time valve repairs must be completed in a short time .Risk of irregular maintenance of the valve



The key to reducing unexpected valve maintenance requirements is maintenance .Well - maintained industrial valves are more reliable and have longer service life when compared to simply installed and neglected valves .If routine inspection is not performed and proper maintenance , the valve is more likely to fail .Any money saved on maintaining them will be spent on expensive down time .It is essential to understand the service life and regular maintenance of industrial equipment , including valves , to maximize its potential .In essence , industrial facilities need to consider three types of maintenance .First , it is reactive .Re active maintenance is based on an equipment failure .For valves , this means they will run until failure before they are repaired or replaced .This type of maintenance is not ideal because it is usually much more expensive .Down time alone causes loss of revenue , not even maintenance costs .The other two types of maintenance (preventive and predic tive maintenance) are critical because they can potentially reduce or eliminate the need for passive maintenance .Using preventive maintenance involves performing regularly scheduled valve inspection and testing prior to any equipment failure .Through inspection and testing , planners and maintenance managers can determine what repair or replacement needs for critical valves .



Arrange preventive maintenance over a specific time frame to reduce equipment failure rates and subsequent down time .This method is most effective when the service life of valves and other devices is known , because this can create and use better inspection schedules .Through preventive maintenance , the overall efficiency of the plant will increase , and the maintenance costs are far lower than the repair or replacement costs due to failure .Pre dic tive maintenance is condition - based and uses compu ter ized data and intelligent instruments to enable maintenance engineers to efficiently schedule maintenance times .This technology is used in many factories today because it can help improve equipment reliability , reduce maintenance costs and reduce down time by discovering defects before they fail .As the name implies , predic tive maintenance predicts the device condition by analyzing various information (such as maintenance history , design data , performance history , diagnostic information , and operation logs) .